Friends who plan to engage in organic fertilizer manufacturing must be most worried concerning just how much is a set of organic fertilizer assembly line equipment? Actually, it is uncomplicated to establish this issue, as long as the production procedure and yearly outcome of organic fertilizer are identified, the price range can be roughly determined.
As a matter of fact, the use combination of organic fertilizer production line tools is primarily related to manufacturing basic materials, production process, annual output, etc. The specific layout and also mix still require specific communication.
1. Exactly how to choose and match fertilizer pellet machine line?
( 1) Figure out the output size of the chicken manure pellet machine: For instance, if the yearly result is several tons, or many tons per hr, the cost can be determined. The designs of the complete sets of fertilizer pellet machine of regular organic fertilizer devices producers are separated into a number of versions with an annual output of 1, 2, 3, 4, 5, and also 100,000 tons.
( 2) Establish the shape of the pellets: powder, column, oblate or standard round. Commonly utilized granulation tools are: disc granulator, drum organic fertilizer pellet making machine, roller extrusion organic fertilizer pellet making machine, level die organic fertilizer pellet making machine, ring film granulator. The selection of the granulator must be based on the local fertilizer market conditions.
( 3) Identify the fertilizer pellet plant devices: the fertilizer pellet machine is various, the rate of the fertilizer pellet machine is various, and also the amount of labor is different:
⑷ Figure out the kind of fertilizer created. There are 4 sorts of prominent organic fertilizers, pure organic fertilizer, organic-inorganic compound fertilizer, bio-organic fertilizer, compound microbial fertilizer.
⑤ Option of fermentation turning and throwing machine: The preferred fermentation methods include pile fermentation, superficial water fermentation, deep storage tank fermentation, tower fermentation, and also rotary drum fermentation. The fermentation techniques are different, and the fermentation tools is likewise different.
⑥ Figure out the sorts of key organic fertilizer basic materials: the common organic resources are chicken manure, pig manure, cow manure, lamb manure, straw, medicinal residue, furfural deposit, humic acid, pond mud, as well as living as well as source of income contamination from metropolitan sewer treatment plants, etc 2. Production procedure of fertilizer pellet machine production line
Related post: https://richipelletizer.com/organic-fertilizer-pellet-machine/
The 8 procedures of the organic fertilizer assembly line are presented, particularly: batching, crushing, mixing, granulation, drying out, testing, cooling, and also product packaging.
( 1) Ingredients
The gadget takes on 5 measuring belt ranges, as well as the computer controls the feeding amount and ratio. The operator just requires to put the powdered organic basic materials (after the fermentation is finished), NPK, ingredients, trace elements, and so on into the receptacle of the metering belt, and also the feeding port of the receptacle is flush with the ground, which can not only decrease the labor intensity of the workers, yet also reduce the The additional sharing process of resources, as well as the uniform entry of materials right into the fertilizer pellet machine stabilizes the granulation state, hence enhancing the spheroidization rate to a certain extent as well as lowering the manufacturing cost.
( 2) Broken
The semi-wet material pulverizer is utilized in this process. The semi-wet material pulverizer can crush the mass materials in the raw product, as well as has the advantages of good working performance, strong connection as well as very easy dirt elimination, which improves the working environment of the fertilizer pellet machine.
The wet product pulverizer is likewise called coal gangue pulverizer and ore pulverizer, which is utilized to crush numerous minerals. The troubles of product blocking, sticking, and simple burning of the electric motor in the actual use the traditional damp product pulverizer are improved.
The interior framework of the current wet product pulverizer has actually been considerably enhanced, which entirely fixes a series of issues that are hard to resolve in the production process of the damp product pulverizer. The largest difference from the previous generation of damp product pulverizers is: affordable price, high performance, as well as boosted feeding port.
The wet material pulverizer enhanced by this approach has a smoother feeding, and will not adhere to the hammer as well as the inner wall as a result of the wet sticking of the product, which guarantees the smooth production of the crushing workshop in the fertilizer pellet machine production line and also delivers top quality raw materials for the next fertilizer pellet machine production process.
Semi-wet material crusher is a brand-new type of high-efficiency single-rotor relatively easy to fix crusher. The semi-wet material pulverizer has strong flexibility to the moisture web content of the product, specifically for the fermented decayed waste or other products with a dampness material of ≤ 30%, which can be made use of for milling, as well as the milling particle dimension can get to 20 ~ 30 mesh. Feed bit dimension requirements for basic fertilizer pellet machine.
This machine shortens the process flow for fertilizer pellet machine and also garden compost production, minimizes tools investment, and conserves operating expense. It is an optimal machine for fertilizer manufacturing and also processing devices.
( 3) Stirring
The option of mixing tools in the fertilizer pellet machine production line is additionally vital. The blending level of basic materials identifies the high quality of granulation. Currently, the major mixing tools in the industry consist of heavy-duty disc mixers, horizontal mixers, double-shaft high-power mixers, and also upright mixers.
There are various choices, as well as the configuration machines for various result alternatives are different. Usually, the production of organic fertilizer with an annual result of 5000-20000 tons normally utilizes a horizontal mixer. The benefits of the horizontal mixer are high blending harmony, high production effectiveness, extremely low failure rate, etc, and the residual amount is little.
It appropriates for mixing and blending, organic fertilizer ingredients, and additive premixes. mix. As a result, the blending harmony is enhanced, and the unique rotor framework is embraced, and the minimal space in between the rotor and also the housing can be adjusted to close to absolutely no, which properly lowers the residual material in the machine.
( 4) Granulation
The choice of fertilizer pellet machine is extremely crucial in the manufacturing of organic fertilizer. Presently, there are numerous approaches in the sector, such as disc, rotating drum, mixing drum, extrusion, and so on. Each of these techniques has its own benefits and also disadvantages.
The benefits of the disc fertilizer pellet machine are user-friendly procedure, easy control, high spheroidization rate, less material return, less tools putting on parts, and also less upkeep; the negative aspect is that the single fertilizer pellet machine has a small processing capacity and also inadequate bit strength. In factor to consider of appearance top quality, power conserving and various other elements, this procedure picks two disc fertilizer pellet machines and establishes them in parallel.
( 5) Drying
Although the majority of the granulated products have been created right into granules, currently, the granules have high moisture material and reduced stamina, which can not meet the requirements of packaging and also transportation, and have to be dried out.
Taking into consideration that the wetness material of the material in this system is high throughout granulation, as well as the completed product requires low dampness web content, limited by the nature of the product, the strength of the particles appearing of the fertilizer pellet machine is little, as well as the damage of the particles have to be decreased throughout the drying procedure.
Big diameter dryers were picked, so the system was equipped with two rotating clothes dryers. In the downstream drying procedure, only the material is intensively dried out at tool temperature, so regarding avoid the product temperature level being too expensive when the product is released, which will boost the load of the cooler and also impact the cooling effect.
( 6) Screening
After drying out, there are fine-grained materials and huge pellets. The large bits are all screened out by the sieving machine. The huge particles are crushed by the pulverizer as well as the great powder is directly returned to the fertilizer pellet machine with the return belt conveyor to be blended with the raw materials. This way, a complete production cycle is developed, as well as the ended up product enters the cooling process.
( 7) Cooling
Through the cooling treatment of the rotary colder, the pellete stamina is even more improved as well as the wetness web content is decreased. Throughout the cooling procedure, as a result of the friction in between the material and also the cylinder wall surface as well as the copying plate, fine powder will undoubtedly be produced, so the back side of the cooler is boosted.
A trommel screen is made use of to screen out great powder to guarantee the high quality of the finished product. This section of the procedure has very little great powder as well as is refined by hand.
( 8) Packaging
Qualified end products from fertilizer pellet machine are packaged by automated product packaging machine, which instantly weighs, dumps, sews packages, procedures accurately, and is very easy to run, which improves work performance again.
The product is added to the weighing hopper by the feeding device (pneumatic gate). After the controller receives the weight signal from the sensor, it will be controlled according to the pre-programmed program worth.
When the weight is greater than or equal to (target value-coarse metering value), quit the rapid feed signal result, and participate in medium-speed (middle and also slow including at the same time) feeding; when the weight is above or equal to (target value-fine metering value) When the weight is more than or equal to (target worth - overshoot value), quit the slow-feeding signal result, the feeding door is entirely closed, and also the dealt with value is evaluated.
3. Floor location of fertilizer pellet machine line
The flooring location of fertilizer pellet machine assembly line is mainly pertaining to the annual result, as well as is usually split into the following types:
An organic fertilizer processing plant with an annual outcome of 5,000 tons requires 1,000-1,500 square meters;
An fertilizer pellet machine plant with a yearly output of 10,000 tons requires 1500-2000 square meters;
An organic fertilizer processing plant with an annual outcome of 20,000 tons requires 2000-2500 square meters;
An organic fertilizer processing plant with an annual outcome of 30,000 tons requires 3,000-3,500 square meters;
An fertilizer pellet machine processing plant with a yearly result of 50,000 tons requires 5,000-6,000 square meters.
